The training presents the quality planning process and the development of a control plan as described in the APQP and Control Plan manual issued by AIAG. This method is widely accepted in the automotive industry.

TARGET AUDIENCE 

Any employee from various departments of automotive organizations who participate in product and process development projects, lead such projects, or are responsible for creating control plans.

TRAINING OBJECTIVE 

After completing the course, the participant is capable of effectively supporting and coordinating product and process development projects, as well as contributing effectively to the creation of control plans for each product.

TRAINING CONTENT 

• Preliminary tasks of planning, defining the work program and scope of responsibility
• Customer requirements, benchmarking, reliability considerations, quality objectives, preliminary material list, process flow diagram, special product characteristics
• Product development and design process
  • Failure mode and effects analysis (DFMEA)
  • Design considerations and evaluation
  • Prototype and prototype control plan
  • Technical drawings and specifications
  • Determination of new tooling requirements
• Process planning for producing the product
  • Production process flow chart
  • Process failure mode and effects analysis (PFMEA)
  • Inspection plan
  • Analysis of measurement systems
  • Determination of preliminary process capability
  • Evaluation of product and process design work
• Knowledge related to creating a control plan
  • General overview
  • Description of the form template
  • Procedure for creating the control plan

PARTICIPATION REQUIREMENT

Knowledge of various methods, such as FMEA, SPC, and MSA, is advantageous. The training does not cover the explanation of these methods.